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NiMH
batteries only perform well for about a
fraction of the
cycles of NiCd's....300
cycles compared to 500 to 1000 cycles.
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NiMH are
only suited for equipment and chargers that have been design for
them. Voltage sensitive equipment (i.e. total stations) designed for
NiCd's suffer soon after NiCd's have been swapped with NiMH.
Non-voltage sensitive (i.e. cordless drills, motorized toys,
lighting, etc.) don't care much about voltage stability. What causes
this problem...internal resistance.
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NiMH cells
have a higher internal resistance than
NiCd's. This means when the equipment demands power from the cells,
the cells fight back...at the expense of voltage. Those battery level
numbers (or bars) on your total station screen are measuring voltage.
The voltage they expect to see is characteristic of NiCd's and not
NiMH's. If you load the battery with a high power demand (i.e.
measuring distances, or tracking) the voltage drops. The higher the internal
resistance, the more the voltage drops. Which cell (NiCd or
NiMH) will most likely trip your "low battery warning"
before full discharge...NiMH of course! Also, internal
resistance gets worse from the day the NiMH starts working.
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NiMH start
out working great in place of NiCd's. But just like the "rabbit
and the hare" story, the NiMH run out of fuel while the old
work-horse NiCd's pass them by to the prize at the finish line...lots
of cycles!!! What causes this early burn out?...charging the NiMH's
with a NiCd charger. The NiCd charger is designed for the
characteristic "blip" in voltage that comes from the NiCd's
when they are fully charged, telling the charger to shut off. NiMH
don't "blip". They just keep accepting charger and
dissipating it by heating up like crazy, killing their life span.
Most total station battery packs are designed with temperature
sensors that will eventually cut power from the charger to the
battery when they heat up too much, but by then, damage has already
set in. You can bet your packs are really warm after that! Now you
know why. It is like using your stove to cook dinner and using the
smoke detector as your "stop cooking" signal.
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Back to the internal
resistance problem. After a few cycles and abuse by the NiCd
charger, the NiMH cell is severely stressed. The internal
resistance problem in the NiMH's has risen faster than normal
and now causes the NiCd charger to run up it's voltage to try and
overcome this problem. At this point, one of two things will happen:
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The charger
runs out of voltage and never fully charges the battery again from
that day forward.
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Or, the
battery starts to heat up much faster and trips the temperature
sensor early, shutting off the charge and never charging the battery
fully from that day forward.
Now you try
and use the battery on the instrument and the high internal
resistance drops the voltage too quick and cuts short the
life of the battery on the instrument when in fact, much of the
charge is still left in the battery. Back it goes on the charger and
the torture repeats itself again. In about 1 to 1.5 years (compared
to 3 to 5 years for NiCd's) of regular use you will be back to where
you started when you thought, or were coerced into swapping your
NiCd's for NiMH. Why do you think "swappers" refuse to give
more than 90 days warranty, or at best, a "one year
warranty" that is pro-rated and erodes down to almost nothing
within one month of reaching a calender year?
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After
reading all this you might ask, "how do you
know all this will happen?" Mostly from experience and
knowledge of the inner workings of your total station equipment and
it's design. When NiMH's first came out many years ago, we
experimented with using these cells exactly like we described above.
After seeing most of these packs back at our shop in about 1 year, we
learned our lesson.
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We hope our
experience will help you make an educated decision on your battery needs.
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